Viscous Mastics Glue Filling Machine – Servo PLC Based Filler

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Viscous Mastics Glue Filling Machine – Servo PLC Based Filler

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Viscous Mastics Glue Filling Machine – Servo PLC Based Filler Manufacturer, Supplier & Exporter in India

Name: Viscous Mastics Glue Filling Machine - Servo PLC Based Filler
SKU: 1823
Price: 1200000.00 INR
Availability: InStock

~~₹1250000.00~~ ₹1200000.00

Viscous fluids such as suspensions, creams, slurries, lubricants, paints, liquid waste,juice, pulp, colors Viscous Filler, paints Viscous Filler, hardeners Viscous Filler ,Grease , Hardeners , Petroleum jelly , Corn syrup , Adhesive, Glucose , Oils – multi grades , Honey , Toothpaste ,Chemicals , Chocolates , Ketch up , Mustard , Creams , Peanut Butter Viscous Filler manufacturing.

Servo piston filler how long to stroke the piston and at exact customizable speeds. It is the ideal choice for filling liquid and cream products. Especially high-viscosity materials have apparent effects and high accuracy. Such as laundry detergent, hand soap, lubricants, fruit juices, thick sauces, hot pepper sauce, tomato sauce, sticky honey, seed coatings, microemulsions, suspensions, etc. Especially suitable for viscous liquids such as Liquid Soap Viscous Filler, Plastic Solutions Viscous Filler, Synthetic Resin Viscous Filler, Glues Viscous Filler, Molasses Viscous Filler, Syrups Viscous Filler, Liquid Chocolate Viscous Filler, Honey Viscous Filler, Glycerin Viscous Filler etc.

MACHINE AVAILABLE WITH HOPPER, STIRRER AND CLOSED LID.

Categories: Tube Filling Machines, Uncategorized, Viscous Filling Machines

Description

Complete Filling Machine is included below assembly:

Single Servo Base Piston operating
PLC + Touch Screen controlled panel for electrical controls.
Volume Adjustable from PLC – NO Tools required
Height adjustment facility for different bottle sizes.
Multi Dose filling arrangement – on request
Multi head dozers
Diving nozzles.
SS hopper.
SS conveyor with ‘stop-release line automation’,
‘no-bottle-no- fill ‘controls,
Stoppers to accurately stop bottles/cans under the filling nozzle.
Optical/Proximity sensors to sense arrival of bottles to filling station.
CIP mode for rinsing of product cylinders, valves and nozzles.
Main electric panel with VFD, Operating panel, emergency switch, push buttons & PLC Operation.
Nozzle mechanical divining assembly
Conveyor assembly
Slat chain conveyor with side guide
Main electric panel with SMPS, VFD, Operating panel with PLC, emergency switch & push buttons.
Mechanical operation with motor, gearbox, cam, gears etc.

TECHNICAL DETAILS:-


Design for conveyor height.	800 mm ± 50 mm adjustable
Rotating direction of the slat chain conveyor	Clockwise from operating panel box (Left to Right)
Speed	Variable with A.C. drive
Product	Viscous Paste, Liquid
Filling unit	2 Head	4 Head	6 Head	8 Head
Bottles per minute	Up to 8-10	Up to 16-24	Up to 36-42	Up to 48-72
Required power supply	1 phase , 230 V AC / 440 Volts / 3 Phases / 50 Hz
Air Pressure	6-8 Kg
Surface Finish	220 Grit matt finish
Required change part	syringe
Process	The equipment shall be used to Fill the material with specified Bottle size.
No any components are required for calibration.	No any components are required for calibration.
Model	Ø The equipment should be compliant with SS-304, SS-316 parts, M.S., C.I. casting with hard chrome, aluminum etc. Ø All sub assembly synchronized with main assembly. Ø Conveyor with variable speed Ø Speed reduction system consisting of Motor & Reduction gearbox. Ø Main electric panel, operating panel &safety system with VFD & panel box.
Safety features	Adequate safety features for men and material shall be provided in operation manual.
Electrical system	The electrical system of the equipment shall be housed as per the standard with adequate safety.

Identification of components for calibration:-

In the Filling Machine the following components needs calibration. They shall be calibrated during/ before installation of the equipment at the site:

The Components are as follows:

PLC Panel
VFD

Material of construction:

Sr.No.	Component Name	Type Of Material
1.	Machine Structure	M.S. with SS-304 cladding
2.	Slat chain conveyor	SS-304
3.	Drive & Non drive roller of conveyor	Nylon
4.	Drive shaft	M.S.
5.	All nuts & Bolts	SS-304
6.	Panel cover	SS-304
7.	All spur & bevel gears	M.S.
8.	Hopper Tank	SS-316
9.	Syringe drive unit cover	SS-304
10.	Nozzles	SS-316
11.	Lever, cam & other parts	M.S.
12.	Diving assembly	SS-304
13.	All covers	SS-304
14.	Bowl & chute	SS-304
15.	All spur & bevel gears	(En-24 with Hardening)
16.	Lever, cam & other parts	M.S.
17.	Electrical Components, wire & Cabels	Labb or equivalent.

Safety Features

All the electrical connections and motors parts should be provided with suitable, removable guarding panels or should be enclosed in boxes.
The machine should be provided with safety interlocks.
Safety interlocks / Door should be provided for the Acrylic upper guards& dozer assembly.
All the electrical wiring should be covered with guards.
All components are having proper single earthing.
Operator accessible area i.e. Electrical Panel, Console, safety interlocks, Switches and sensors etc. should be Operating on 24 V DC supply wherever possible.
Machine & machine parts should have smooth edges & corners for working safely.
Main motor & feeder motors should be protected against overload through overload relays& interlocked with machine start, immediately stopping the machine & overload message should be displayed on the screen.
Emergency stop switch should be provided on front panel single sides of the machine & on the operator interface panel for immediate stopping in case of emergency.
The machine should have provision for disconnecting main power at an accessible place.
Noise level of the machine at optimum speed should be within the limit.
Machine should require with single earthing provision.
The Jog mode / inching mode should have double switch facility in order to ensure two hand operations to prevent an incidence.

We Export Machines in Following Countries:

We export Bottle & Viscous Mastics Glue Filling Machine – Servo PLC Based Filler to Afghanistan , Albania ,Algeria ,Andorra , Angola , Antigua and Barbuda , Argentina , Armenia ,Aruba , Australia , Austria , Azerbaijan , Bahamas, The Bahrain , Bangladesh , Barbados ,Belarus , Belgium , Belize ,Benin ,Bhutan , Bolivia , Bosnia and Herzegovina , Botswana , Brazil , Brunei , Bulgaria , Burkina Faso , Burma , Burundi , Cambodia , Cameroon , Canada , Cabo Verde , Central African Republic , Chad , Chile , China, Colombia,Comoros ,Congo, Democratic Republic of the Congo, Republic of the Costa Rica , Cote d'Ivoire , Croatia , , Curacao ,Cyprus , Czechia , Denmark ,Djibouti , Dominica , Dominican Republic ,East Timor (see Timor-Leste) , Ecuador , Egypt , El Salvador , Equatorial Guinea , Eritrea , Estonia ,Ethiopia , Fiji , Finland , Gabon , Gambia, The Georgia , Germany , Ghana , Greece , Grenada , Guatemala ,Guinea , Guinea-Bissau ,Guyana,Haiti , Holy See , Honduras , Hong Kong ,Hungary ,Iceland , India , Indonesia , ,Iraq , Ireland ,Israel ,Italy , Jamaica , Japan , Jordan , Kazakhstan , Kenya , Kiribati , Korea, , South Kosovo ,Kuwait ,Kyrgyzstan , Laos , Latvia , Lebanon , Lesotho , Liberia ,Libya , Liechtenstein , Lithuania , Luxembourg , Macau , Macedonia , Madagascar, Malawi , Malaysia , Maldives , Mali , Malta , Marshall Islands ,Mauritania,Mauritius , Mexico, Micronesia , Moldova , Monaco , Mongolia , Montenegro , Morocco , Mozambique , Namibia , Nauru , Nepal, Netherlands , New Zealand , Nicaragua , Niger , Nigeria , ,Norway,Oman , Pakistan , Palau , Palestinian Territories ,Panama , Papua New Guinea ,Paraguay , Peru , Philippines , Poland , Portugal ,Qatar , Romania , Russia , Rwanda , Saint Kitts and Nevis , Saint Lucia ,Saint Vincent and the Grenadines , Samoa , San Marino , Sao Tome and Principe , Saudi Arabia , Senegal, Serbia , Seychelles , Sierra Leone, Singapore , Sint Maarten , Slovakia, Slovenia, Solomon Islands , Somalia, South Africa , South Korea,South , Spain , Sri Lanka , , Suriname , Swaziland , Sweden , Switzerland , ,Taiwan , Tajikistan , Tanzania ,Thailand , Timor-Leste, Togo , Tonga, Trinidad and Tobago ,Tunisia ,Turkey ,Turkmenistan,Tuvalu, Uganda , Ukraine , United Arab Emirates, United Kingdom , Uruguay ,Uzbekistan , Vanuatu , Venezuela ,Vietnam , Yemen , Zambia , Zimbabwe

After Sales Service

We manufacture and export Viscous Mastics Glue Filling Machine – Servo PLC Based Filler at comparatively lowest price with excellent after sales service across the globe. Our customer support department comprising of experts in various branches of engineering are always ready to attend to any urgent requirement of maintenance or after sales service from our valued customers. Our regional offices are also equipped with qualified service technicians to attend to regional customer’s service calls promptly. A separate team of service personnel for our international customers is always on its toe to proceed to any location world over. We have trained engineers deputed at some of our international agent’s place for quick after sales service.