Cream Manufacturing Plant, Ointment Plant, Lotion Plant Manufacturer, Supplier & Exporter in India

Description :

The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations. It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.

• Minimum man handling of Ointment.
• Negligible vacuum drop during mixing & blending.Needless to say, it also provides the benefits of the effective manpower utilization.

Ointment Plant Consist the Following Equipments and Accessories.

• Manufacturing Vessel
• Wax Phase Vessel
• Water Phase Vessel
• Storage Vessel
• Vacuum Pump
• Control Panel
• Product Piping
• Working Platform
• Material Transfer Pump to Transfer material from manufacturing Vessel to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C.
• This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine.
• The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetory Mixer, by vacuum through conical filter.
• The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
• The entire Plant can be operated by centralised operating panel by one operator.
• The plant is equipped with an electrical control panel with digital temperature indicators and digital timers.
• Minimum two batches per shift of the same product can be assured in this plant.
• This plant conforms to CGMP standards (Paint Free Construction).
• Encosed are a few pages explaining the system in detail. In case of any queries feel free to contact us.

Silent Features :

• The Plant is designed to be operated only by one operator and one helper.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are CGMP (paint free construction)
• The gaskets used are of silicon (food grade).
• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
• The entry of all agitators is from top & High-Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice).
• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
• All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.
• The entire plant is equipped with CIP & SIP connections, so that customer can use this facility, if have CIP & SIP equipment.
• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
• A microprocessor based automatic operating plant can be designed as per requirement.
• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

Manufacturer that has been supplying Process equipment & systems different plant, process , equipment etc Cosmetics cream manufacturing plant, cosmetics making plant, cosmetic mixers and filling line suitable for face creams, hand creams, sunscreen creams and Shampoo , Detergents like Dish Washing / Hand Liquid Soaps, Ointments manufacturing plant, cream manufacturing plant , lotion manufacturing plant, gel manufacturing plant, ointment manufacturing plant , Manufacturing Vessel, Wax Phase Vessel, Water Heating Vessel, Storage tank, Sterile Manufacturing Plant, Bio Processing Solution , Ointment Manufacturing Plant , Liquid Oral Syrup Manufacturing Plant , CIP & SIP Modules ,MDI Manufacturing Plant , Cosmetic Manufacturing Plant , Gelatin Manufacturing Plants, Toothpaste Manufacturing Plant ,Customized Pharma Manufacturing Plant, Containment Facility for Oncology ,Antacid Processing Plant, Cosmetic Processing Plant, Drop Solutions Manufacturing Plant, Fully automated toothpaste plant, LVP Processing Plant, Oral Solution Plant, Soft Gelatin Processing Plant ,Sterile Ampoule manufacturing plant , Sterile Ointment manufacturing plant etc.

Our Facilities are equipped with modern machines and comply with various directives for pressure equipment manufacturing, captures the spirit of innovation, pioneering tailored solution for entire process system.

Mixing technology as well as entire process, based on its more than 30 years of experience.

State-of-the-Art Ointment Manufacturing Equipment

Multipack provide advanced equipment for the production of various semi-solid products, including ointments, creams, shampoos, conditioners, lotions, moisturizers, toothpaste, hair dyes, and more. Our fully automated ointment cream manufacturing plant can accommodate capacities ranging from 5 kg to 10,000 kg, catering to high viscosity and aseptic conditions. Adhering to cGMP standards, we ensure top-notch quality and safety.

Key Features of Our Ointment Processing Systems:

• Automated Process Vessels: Fully automated with optional SCADA package.
• Peripherals: Includes suction pumps, CIP/SIP systems, and transfer pumps for seamless filling line integration.
• Custom Solutions: Tailored to meet specific client requirements.

Components of Our Customized Manufacturing Plant:

• Jacketed Manufacturing Vessel with Anchor Type Agitator
• Jacketed Wax Phase Vessel
• Jacketed Water Phase Vessel
• Storage Vessel
• Vacuum Pump
• Transfer Pump
• Meter-In Pump for Filling Station Integration
• Control Panel
• Interconnecting Pipeline
• Working Platform
• CIP and SIP Modules
• Automated Product Transfer
• Automatic Temperature Control with PID
• Load Cells
• SCADA System Architecture

Multipack is Leading Ointment Plant Manufacturer: Tailor-Made Solutions for Semi-Solid Products

We are a premier manufacturer specializing in custom-designed solutions for producing a wide range of semi-solid products, including ointments, creams, shampoos, lotions, moisturizers, toothpaste, and more. Our advanced automatic ointment cream manufacturing plant is engineered to meet diverse production needs with high precision and efficiency.

Plant Components and Features:

1. Water Phase Vessel:
   • Function: Mixes aqueous phase ingredients with water or similar solvents.
   • Features:
     • Jacketed for temperature control (steam, chilled water, or electrical heating).
     • Equipped with a propeller stirrer and baffles for uniform mixing.
     • Vacuum suction for minimal contamination.
     • Solid ingredients can be added via an additive hopper or suction port.
     • Transfers mixture to the main manufacturing vessel after achieving desired composition.
2. Wax Phase Vessel:
   • Function: Mixes oil/wax phase ingredients with wax.
   • Features:
     • Jacketed for high-temperature heating (steam, chilled water, or electrical heating).
     • Saw-tooth cutter stirrer for effective mixing.
     • Vacuum suction for minimal contamination.
     • Transfers mixture to the main manufacturing vessel after achieving desired composition.
3. Main Ointment Manufacturing Vessel:
   • Function: Combines contents from the water and wax phase vessels at the required temperature.
   • Features:
     • Jacketed for precise temperature control (steam, chilled water, or electrical heating).
     • Top-mounted anchor agitator with Teflon scrapers for efficient stirring and scraping.
     • Bottom-mounted homogenizer for emulsifying mixtures to less than 10 microns.
     • Flush bottom diaphragm valve for minimal product holdup during transfer to storage vessel.

Control and Automation:

• Control Panel:
  • Made of SS304 grade material.
  • Equipped with safety features such as Emergency Stop and Mains Supply indicators.
  • Manages operations of pumps, valves, and mixers.
• Automation:
  • Pneumatically operated valves for aseptic manufacturing.
  • Main control panel integrates all components for streamlined operation.

Pipeline and Safety:

• Interconnecting Pipelines:
  • Constructed as per cGMP norms with sealed tri-clamp connections.
• CIP Module:
  • Ensures thorough cleaning in place to maintain hygiene and prevent cross-contamination.

Advantages of Our Ointment Cream Manufacturing Plant:

• Uniform Ingredient Dispersion: Ensures consistent product quality.
• No Wall Caking: Prevents material buildup and ensures efficient mixing.
• Operator Efficiency: Entire plant can be operated by one operator and one helper.
• Efficient Heat Transfer: Enhances thermal efficiency in the vessels.
• Particle Size Reduction: Achieves less than 5 microns for fine, uniform texture.
• Reduced Batch Processing Time: Increases overall productivity.
• Minimized Changeover Time: Streamlines transitions between batches.
• Consistent Product Composition: Maintains quality across different batches.

Multipack ointment manufacturing equipment leverages cutting-edge technology and innovation to enhance production performance and meet the specific needs of our clients. Designed for minimal human intervention and maximum efficiency, our systems ensure high-quality output and reliable operation.

Our systems are designed to deliver precise, efficient, and reliable performance, ensuring your manufacturing processes are both effective and compliant with industry standards.

For more information or to discuss your specific requirements, please contact us directly.