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Viscous Liquid Jaggery Filling Machine – Servo PLC Based Filler
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Viscous Liquid Jaggery Filling Machine – Servo PLC Based Filler Manufacturer, Supplier & Exporter in India
₹1050000.00 ₹1000000.00
Servo piston filler how long to stroke the piston and at exact customizable speeds. It is the ideal choice for filling liquid and cream products. Especially high-viscosity materials have apparent effects and high accuracy. Such as laundry detergent, hand soap, lubricants, fruit juices, thick sauces, hot pepper sauce, tomato sauce, sticky honey, seed coatings, microemulsions, suspensions, etc. Especially suitable for viscous liquids such as Liquid Soap Viscous Filler, Plastic Solutions Viscous Filler, Synthetic Resin Viscous Filler, Glues Viscous Filler, Molasses Viscous Filler, Syrups Viscous Filler, Liquid Chocolate Viscous Filler, Honey Viscous Filler, Glycerin Viscous Filler etc. etc…
MACHINE AVAILABLE WITH JACKETED HOPPER, STIRRER.
Complete Filling Machine is included below assembly:
- Single Servo Base Piston operating
- PLC + Touch Screen controlled panel for electrical controls.
- Volume Adjustable from PLC – NO Tools required
- Height adjustment facility for different bottle sizes.
- Multi Dose filling arrangement – on request
- Multi head dozers
- Diving nozzles.
- SS hopper.
- SS conveyor with ‘stop-release line automation’,
- ‘no-bottle-no- fill ‘controls,
- Stoppers to accurately stop bottles/cans under the filling nozzle.
- Optical/Proximity sensors to sense arrival of bottles to filling station.
- CIP mode for rinsing of product cylinders, valves and nozzles.
- Main electric panel with VFD, Operating panel, emergency switch, push buttons & PLC Operation.
- Nozzle mechanical divining assembly
- Conveyor assembly
- Slat chain conveyor with side guide
- Main electric panel with SMPS, VFD, Operating panel with PLC, emergency switch & push buttons.
- Mechanical operation with motor, gearbox, cam, gears etc.
TECHNICAL DETAILS:-
| Design for conveyor height. | 800 mm ± 50 mm adjustable | |||
| Rotating direction of the slat chain conveyor | Clockwise from operating panel box (Left to Right) | |||
| Speed | Variable with A.C. drive | |||
| Product | Viscous Paste, Liquid | |||
| Filling unit | 2 Head | 4 Head | 6 Head | 8 Head |
| Bottles per minute | Up to 8-10 | Up to 16-24 | Up to 36-42 | Up to 48-72 |
| Required power supply | 1 phase , 230 V AC / 440 Volts / 3 Phases / 50 Hz | |||
| Air Pressure | 6-8 Kg | |||
| Surface Finish | 220 Grit matt finish | |||
| Required change part | syringe | |||
| Process | The equipment shall be used to Fill the material with specified Bottle size. | |||
| No any components are required for calibration. | No any components are required for calibration. | |||
| Model | Ø The equipment should be compliant with SS-304, SS-316 parts, M.S., C.I. casting with hard chrome, aluminum etc.
Ø All sub assembly synchronized with main assembly. Ø Conveyor with variable speed Ø Speed reduction system consisting of Motor & Reduction gearbox. Ø Main electric panel, operating panel &safety system with VFD & panel box. |
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| Safety features | Adequate safety features for men and material shall be provided in operation manual. | |||
| Electrical system | The electrical system of the equipment shall be housed as per the standard with adequate safety. | |||
Identification of components for calibration:-
In the Filling Machine the following components needs calibration. They shall be calibrated during/ before installation of the equipment at the site:
The Components are as follows:
- PLC Panel
- VFD
Material of construction:
| Sr.No. | Component Name | Type Of Material |
| 1. | Machine Structure | M.S. with SS-304 cladding |
| 2. | Slat chain conveyor | SS-304 |
| 3. | Drive & Non drive roller of conveyor | Nylon |
| 4. | Drive shaft | M.S. |
| 5. | All nuts & Bolts | SS-304 |
| 6. | Panel cover | SS-304 |
| 7. | All spur & bevel gears | M.S. |
| 8. | Hopper Tank | SS-316 |
| 9. | Syringe drive unit cover | SS-304 |
| 10. | Nozzles | SS-316 |
| 11. | Lever, cam & other parts | M.S. |
| 12. | Diving assembly | SS-304 |
| 13. | All covers | SS-304 |
| 14. | Bowl & chute | SS-304 |
| 15. | All spur & bevel gears | (En-24 with Hardening) |
| 16. | Lever, cam & other parts | M.S. |
| 17. | Electrical Components, wire & Cabels | Labb or equivalent. |
Safety Features
- All the electrical connections and motors parts should be provided with suitable, removable guarding panels or should be enclosed in boxes.
- The machine should be provided with safety interlocks.
- Safety interlocks / Door should be provided for the Acrylic upper guards& dozer assembly.
- All the electrical wiring should be covered with guards.
- All components are having proper single earthing.
- Operator accessible area i.e. Electrical Panel, Console, safety interlocks, Switches and sensors etc. should be Operating on 24 V DC supply wherever possible.
- Machine & machine parts should have smooth edges & corners for working safely.
- Main motor & feeder motors should be protected against overload through overload relays& interlocked with machine start, immediately stopping the machine & overload message should be displayed on the screen.
- Emergency stop switch should be provided on front panel single sides of the machine & on the operator interface panel for immediate stopping in case of emergency.
- The machine should have provision for disconnecting main power at an accessible place.
- Noise level of the machine at optimum speed should be within the limit.
- Machine should require with single earthing provision.
- The Jog mode / inching mode should have double switch facility in order to ensure two hand operations to prevent an incidence.
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We Export Machines in Following Countries:
We export Bottle & Viscous Liquid Jaggery Filling Machine – Servo PLC Based Filler to Afghanistan , Albania ,Algeria ,Andorra , Angola , Antigua and Barbuda , Argentina , Armenia ,Aruba , Australia , Austria , Azerbaijan , Bahamas, The Bahrain , Bangladesh , Barbados ,Belarus , Belgium , Belize ,Benin ,Bhutan , Bolivia , Bosnia and Herzegovina , Botswana , Brazil , Brunei , Bulgaria , Burkina Faso , Burma , Burundi , Cambodia , Cameroon , Canada , Cabo Verde , Central African Republic , Chad , Chile , China, Colombia,Comoros ,Congo, Democratic Republic of the Congo, Republic of the Costa Rica , Cote d'Ivoire , Croatia , , Curacao ,Cyprus , Czechia , Denmark ,Djibouti , Dominica , Dominican Republic ,East Timor (see Timor-Leste) , Ecuador , Egypt , El Salvador , Equatorial Guinea , Eritrea , Estonia ,Ethiopia , Fiji , Finland , Gabon , Gambia, The Georgia , Germany , Ghana , Greece , Grenada , Guatemala ,Guinea , Guinea-Bissau ,Guyana,Haiti , Holy See , Honduras , Hong Kong ,Hungary ,Iceland , India , Indonesia , ,Iraq , Ireland ,Israel ,Italy , Jamaica , Japan , Jordan , Kazakhstan , Kenya , Kiribati , Korea, , South Kosovo ,Kuwait ,Kyrgyzstan , Laos , Latvia , Lebanon , Lesotho , Liberia ,Libya , Liechtenstein , Lithuania , Luxembourg , Macau , Macedonia , Madagascar, Malawi , Malaysia , Maldives , Mali , Malta , Marshall Islands ,Mauritania,Mauritius , Mexico, Micronesia , Moldova , Monaco , Mongolia , Montenegro , Morocco , Mozambique , Namibia , Nauru , Nepal, Netherlands , New Zealand , Nicaragua , Niger , Nigeria , ,Norway,Oman , Pakistan , Palau , Palestinian Territories ,Panama , Papua New Guinea ,Paraguay , Peru , Philippines , Poland , Portugal ,Qatar , Romania , Russia , Rwanda , Saint Kitts and Nevis , Saint Lucia ,Saint Vincent and the Grenadines , Samoa , San Marino , Sao Tome and Principe , Saudi Arabia , Senegal, Serbia , Seychelles , Sierra Leone, Singapore , Sint Maarten , Slovakia, Slovenia, Solomon Islands , Somalia, South Africa , South Korea,South , Spain , Sri Lanka , , Suriname , Swaziland , Sweden , Switzerland , ,Taiwan , Tajikistan , Tanzania ,Thailand , Timor-Leste, Togo , Tonga, Trinidad and Tobago ,Tunisia ,Turkey ,Turkmenistan,Tuvalu, Uganda , Ukraine , United Arab Emirates, United Kingdom , Uruguay ,Uzbekistan , Vanuatu , Venezuela ,Vietnam , Yemen , Zambia , Zimbabwe
After Sales Service
We manufacture and export Viscous Liquid Jaggery Filling Machine – Servo PLC Based Filler at comparatively lowest price with excellent after sales service across the globe. Our customer support department comprising of experts in various branches of engineering are always ready to attend to any urgent requirement of maintenance or after sales service from our valued customers. Our regional offices are also equipped with qualified service technicians to attend to regional customer’s service calls promptly. A separate team of service personnel for our international customers is always on its toe to proceed to any location world over. We have trained engineers deputed at some of our international agent’s place for quick after sales service.