₹850000.00
SERVO + PLC based automatic Viscous Filling machine online automatically with Servo Base Piston operating, Volume Adjustable from PLC – NO Tools required, Multi Dose filling arrangement – on request, Multi head dozers, Diving nozzles
Our cosmetic product filler, capping machine and labeling equipment will accurately dispense products that are water-thin to viscous gels, balm, jelly, mascaras to lipstick, shampoos, serums, lotions, and creams bottle and Jar filling line including Viscous Liquid Filling Machines includes Shampoo Filling Machine, Lotions Filling Machine, Creams Filling Machine, Paste Filling Machine, Cosmetics Filling Machine, Aloe Vera Cosmetics Filling Machine, Herbal Cosmetics Filling Machine, Marmalades Filling Machine, Chocolate/Candy Filling Machine, Oats , Filling Machine, Ghee Filling Machine, Jam Filling Machine, Cheese Spread Filling Machine, Peanut Butter Filling Machine, Chawanprash Filling Machine, Pain Balm Filling Machine, Mango Pulp Filling Machine and Kajal Filling Machine,
Technical Specifications | |
Power | 440 Volts / 3 Phases / 50 Hz |
Product | Viscous |
Air Pressure | 6-8 Kg |
Fill Volume | 5-1000gm |
Output | 10-120 Bottles per Minute – As per customer requirement |
SERVO + PLC based automatic Viscous Filling machine online automatically with | |
Servo Base Piston operating | |
Volume Adjustable from PLC – NO Tools required | |
Multi Dose filling arrangement – on request | |
Multi head dozers | |
Diving nozzles. | |
Shut off type nozzle for anti-drip. | |
SS conveyor with ‘stop-release line automation’, | |
‘no-bottle-no- fill ‘controls, | |
CIP mode for rinsing of product cylinders, valves and nozzles. | |
Adjustable guide rails on conveyor to accommodate different diameters of bottles/cans. | |
SS hopper. | |
Pneumatic cylinders for Bottle Stopper. | |
Adjustable diving depth depending on size of bottles/cans. | |
PLC + Touch Screen controlled panel for electrical controls. | |
Production counter on PLC. | |
PLC settings for varied volumes. | |
Volume adjustment facility for different pack volumes. | |
Height adjustment facility for different bottle sizes. | |
Optical/Proximity sensors to sense arrival of bottles to filling station. | |
Stoppers to accurately stop bottles/cans under the filling nozzle. | |
Accuracy ±0.25% to 0.5% | |
All contact parts SS316 and non contact parts SS304 |
Machine Internationally proven high quality pneumatically + servo PLC operated piston filler with the latest technology – fixed product cylinder (syringe) attached to pneumatic cylinder in one line, giving better life to filling syringe seals and hence no leakages which are observed in mechanically driven machines with oscillating cylinders.
More Features | |
Completely in Stainless steel structure. | |
Heads or nozzles, with product cylinders (syringe), valve assemblies, stroke assemblies. | |
Unique with respect to interchangeability. | |
Quick change over and minimum down time. | |
Machine covered with enclosure for sanitized filling for multi-head machines(optional) | |
All bought outs internationally branded or imported. | |
All adjustments are tool free and highly operator friendly. | |
High quality import substitute machine. | |
Filling accuracy ± ½ % |
Filling System also we manufacturer Edible oil filling machine,refined oil filling machine,mustard oil filling machine,cooking oil filler,oil filling machinery,motor oil filling machine,oil filling machine,HDPE can filling machine,can filling machine,Jerry can filling machine,vegitable oil filling machine,groundnut oil filling machine,machines for mustard oil filling ,engine oil filling machine,automotive oil filler,gear oil machine,coolent filling machine,lubricant filler,lubricating oil filling machine,lube oil filling machine,gear pump filler,flowmeter filler |
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Diving nozzle with adjustable depth of diving depending on bottle height variations. | |
Pneumatically open/shut type positive shut off nozzle with separate pneumatic cylinder to reduce foaming. | |
Adjustable diving nozzle withdrawal speed for foaming products. | |
Adjustable filling speed subject to flow characteristics of product. | |
Neck locator provided to accurately locate bottle mouth prior to filling for small mouth bottles. | |
The hollow piston rod of pneumatic cylinder facilitates tightening of expandable Teflon piston rings without opening the piston filler, while in operation. | |
Product being filled by free flow without back pressure. |
Volume Adjustment | |
Combined volume adjustment for multi-head machines with individual fine volume adjustments between cylinders. | |
Scale for measuring length of stroke adjustment provided for repeat calibrations. | |
Volume dispensed depends on length of the stroke which gives positive displacement of product. | |
Entire volume adjustment assembly housed in sealed cabinet at back of the machine. |
Conveyor Automation | |
Length of the conveyor – depending on number of heads. | |
Adjustable Side Guides for variable container sizes. | |
0.25 hp drive with suitable reduction gearbox of Bonfingloili. Lifelong lubrication. | |
Adjustable Optical/proximity sensors to sense bottles on the conveyor line. | |
Stoppers with pneumatic cylinder controls to adjust the speed of stopping and withdrawal, for fine adjustments of the line. |
Safety & Interlocks | |
No bottle – No fill. Filling starts only if bottles are under respective filling heads. Conveyor jam post filling – No fill. | |
Nozzle ‘home’ sensor for stopping movement of bottle until nozzle withdraws completely after filling to avoid bottle toppling. | |
Emergency stop button for sudden stopping of filling line. |
Pneumatics | |
All pneumatic components are self lubricated. No lubrication required. | |
All pneumatic control components are housed in a separate cabinet neatly. | |
Long life ceramic spool operated pneumatic diversion solenoid valves. | |
Concealed PU tubing’s from cabinet to pneumatic cylinders. | |
Filter regulator units are provided along with the machine. | |
‘8’ figure patented piston seal, permits smooth movement of piston at very low speeds without jerks thus facilitating smooth filling, which is the specialty of SMC |
Electricals & Logic Controls | |
Panel wiring professionally done with cable trays, ferrules, structured wiring. | |
Concealed electrical control circuit wiring for the PLC. | |
Alpha-numeric 2 line digital display. | |
PLC input – output are 24 V DC. | |
Microprocessor controlled pneumatic cylinders sync logics. | |
Production counter display facility on PLC. | |
RYB indicator lamp post for machine status indication. | |
Filling head Logic is suitable to run individual heads, in the rare case of one or 2 / 4 / 6 / 8 heads being under breakdown. | |
Touch button PLC controls for data entry. | |
Circuit diagram & PLC ladder diagram provided with machine. |
Components | |
Pneumatics of SMC, Japan | |
Sensors of Omron/Datalogics. | |
Switches of Schneider, Germany. | |
Drives of Bonfingloili, Italy. | |
Conveyor Slat of Magris, Italy. | |
PLC of Mitsubishi, ABB, Siemens, or Allen Bradley. |
Utilities | |
Compressed Air 20-24 cfm @ 6-8 kg/sq.cm | |
Uninterrupted 3 phase, 50 Hz, AC, and Uninterrupted power supply system. |
Machine | Automatic Panasonic servo motor piston pump filling machine |
Advantage | Panasonic servo motor,Very precise and efficient filling and save your cost (±0.5%) |
All can be customized according to customer needs | |
304 and 316 stainless steel, very good machine quality | |
Suitable for multiple industries (such as Food industry, daily chemical industry etc) | |
the filling head with anti-drop function, very clean working | |
Efficient and reliable after-sales, can go to your city or video to guide the installation | |
One year warranty,Lifetime technical service support | |
The factory makes the machine throughout the process, and the price has an advantage | |
Filling heads | 4/6/8/10/12/14/16/18/20, can make according your need |
Filling range | 10-100ml/ 30-300ml/ 50-500ml/ 100-1000ml/ 250-2500mml/ 300-3000ml/ 500-5000ml (600-6000ml can be tailor made) |
Filling speed | from 2000-6000 bottles one hour. (Can recommend suitable machine for you according to your output) |
Power | 220/380V 50/60Hz 1.5Kw (Can be tailor made to suit different countries) |
Air pressure | 0.4-0.6Mpa |
Certification | CE & SGS |
OEM/ODM | Available |
Note: (Photograph is for the reference purpose only. Machine Construction & Specification are subject to change without prior Notice due to Continues up-gradation Process)
brand | |
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material |
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We export Bottle & Viscous filler – SERVO + PLC based Automatic Viscous Filling Machine to Afghanistan , Albania ,Algeria ,Andorra , Angola , Antigua and Barbuda , Argentina , Armenia ,Aruba , Australia , Austria , Azerbaijan , Bahamas, The Bahrain , Bangladesh , Barbados ,Belarus , Belgium , Belize ,Benin ,Bhutan , Bolivia , Bosnia and Herzegovina , Botswana , Brazil , Brunei , Bulgaria , Burkina Faso , Burma , Burundi , Cambodia , Cameroon , Canada , Cabo Verde , Central African Republic , Chad , Chile , China, Colombia,Comoros ,Congo, Democratic Republic of the Congo, Republic of the Costa Rica , Cote d'Ivoire , Croatia , , Curacao ,Cyprus , Czechia , Denmark ,Djibouti , Dominica , Dominican Republic ,East Timor (see Timor-Leste) , Ecuador , Egypt , El Salvador , Equatorial Guinea , Eritrea , Estonia ,Ethiopia , Fiji , Finland , Gabon , Gambia, The Georgia , Germany , Ghana , Greece , Grenada , Guatemala ,Guinea , Guinea-Bissau ,Guyana,Haiti , Holy See , Honduras , Hong Kong ,Hungary ,Iceland , India , Indonesia , ,Iraq , Ireland ,Israel ,Italy , Jamaica , Japan , Jordan , Kazakhstan , Kenya , Kiribati , Korea, , South Kosovo ,Kuwait ,Kyrgyzstan , Laos , Latvia , Lebanon , Lesotho , Liberia ,Libya , Liechtenstein , Lithuania , Luxembourg , Macau , Macedonia , Madagascar, Malawi , Malaysia , Maldives , Mali , Malta , Marshall Islands ,Mauritania,Mauritius , Mexico, Micronesia , Moldova , Monaco , Mongolia , Montenegro , Morocco , Mozambique , Namibia , Nauru , Nepal, Netherlands , New Zealand , Nicaragua , Niger , Nigeria , ,Norway,Oman , Pakistan , Palau , Palestinian Territories ,Panama , Papua New Guinea ,Paraguay , Peru , Philippines , Poland , Portugal ,Qatar , Romania , Russia , Rwanda , Saint Kitts and Nevis , Saint Lucia ,Saint Vincent and the Grenadines , Samoa , San Marino , Sao Tome and Principe , Saudi Arabia , Senegal, Serbia , Seychelles , Sierra Leone, Singapore , Sint Maarten , Slovakia, Slovenia, Solomon Islands , Somalia, South Africa , South Korea,South , Spain , Sri Lanka , , Suriname , Swaziland , Sweden , Switzerland , ,Taiwan , Tajikistan , Tanzania ,Thailand , Timor-Leste, Togo , Tonga, Trinidad and Tobago ,Tunisia ,Turkey ,Turkmenistan,Tuvalu, Uganda , Ukraine , United Arab Emirates, United Kingdom , Uruguay ,Uzbekistan , Vanuatu , Venezuela ,Vietnam , Yemen , Zambia , Zimbabwe
We manufacture and export Viscous filler – SERVO + PLC based Automatic Viscous Filling Machine at comparatively lowest price with excellent after sales service across the globe. Our customer support department comprising of experts in various branches of engineering are always ready to attend to any urgent requirement of maintenance or after sales service from our valued customers. Our regional offices are also equipped with qualified service technicians to attend to regional customer’s service calls promptly. A separate team of service personnel for our international customers is always on its toe to proceed to any location world over. We have trained engineers deputed at some of our international agent’s place for quick after sales service.