Automatic Bottle Tin Jar Granule Filling Line Manufacturer, Supplier & Exporter in India

Automatic Bottle Tin Jar Granule Filling Line

Application:
This granule filling line is suitable for automatic bottling filling of various granular products, such as nuts, beans, peanuts, candy, seeds, potato chips, popcorn, almond, dry fruit, vegetable salad, frozen food, jelly, biscuit, chocolate, filbert, corn, pet food, etc.

The whole granule filling line of round bottles and square bottles are shared, with strong compatibility.

2. The conveying line enters the bottle to save labor.

3. Multi-head combined scale metering turntable filling, high combination precision, and turntable lifting speed.

4. Equipped with a UV sterilizer, which can sterilize the inside of the bottle and recover dust before filling, so as to achieve the cleaning effect in the tank.

5. Equipped with nitrogen filling and aluminum foil sealing, product insurance, and ensure food is fresh.

6. Machine body and product touching part are made by stainless steel, completely meets GMP requirements.

Bottle Tin Jar Granule Filling Capping Labeling Machine Line

Features:

• Capable of filling multiple pack sizes & large product range with no change of parts.
• Accurate & friction less telescopic adjustment of cup to adjust fill volume of the cup.
• “Unipressure” product collector & product specific scrappers to achieve High accuracy
• Cup drop counter with auto/manual dual setting to achieve predetermined number of cups dropping product into single pack.
• All contact parts made of SS304 with six/three telescopic cups.
• Automatic bottle/ tin /container filling line with turn table to feed containers automatically to auto conveyor with auto stopping & “Intelligent Filling” which activate filler only when container is present and only per container.

Automatic Screw Capping Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine.

Operation:

The feed container moving on conveyor belt are feed into an in-feed star wheel, bringing the container below the sealing head in the subsequent indexing part, mean while the rotating head pickup a cap from the cap star wheel which is receiving from delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of sealing, rotating head is design to seal container according to pre-set torque.

Salient Features:

• No container no cap arrangement.
• Single motor synchronizes conveyor, star wheel & platform turret.
• Adjustable height of conveyor belt.
• All contact parts are made out of stainless steel.
• Low noise level, low power consumptions.
• AC frequency drive for variable speed

Indication cap sealing machine on-line – 2000 model Although there is a wide range of closures available, the conventional bore sealing has, to date, been the most widely used method of sealing containers .Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic , flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit.

Using the Induction Cap Sealing Technology, it’s now possible to create alternative, alright, hermetic seals on the necks of containers. The process can produce significant cost savings. The seal is strong, flexible & yet easy to remove, and provides protection against cross contamintaion and an effective tamper-evident layer.

The MULTIPACK Automatic Self Adhesive Sticker labelling machine is Generally Installed in–line; containers are transported along a slat conveyor and separated by a Roller before entering the labelling station. The Label is placed on the container immediately when it comes below the Bottle Sensor, Thus ensuring instant adhesion of the label’s edge. Then it passes through the pressing unit resulting in precise registration and crease – tree application.

Safety Features:

• All the electrical connections and motors parts should be provided with suitable, removable guarding panels or should be enclosed in boxes.
• The machine should be provided with safety interlocks.
• All the electrical wiring should be covered with guards.
• All components are having proper single earthling.
• Operator accessible area i.e. Electrical Panel, Console, safety interlocks, Switches and sensors etc. should be Operating on 24 V DC supply wherever possible.
• Machine & machine parts should have smooth edges & corners for working safely.
• Main motor & feeder motors should be protected against overload through overload relays& interlocked with machine start, immediately stopping the machine & overload message should be displayed on the screen.
• Emergency stop switch should be provided on front panel single sides of the machine & on the operator interface panel for immediate stopping in case of emergency.
• The machine should have provision for disconnecting main power at an accessible place.
• Noise level of the machine at optimum speed should be within the limit.
• The Jog mode / inching mode should have double switch facility in order to ensure two hand operations to prevent an incidence.

A Bottle, Tin, Jar Granule Filling Machine is an automated packaging solution designed to fill containers (such as bottles, tins, or jars) with granular materials like spices, powders, grains, or other small solid products. These machines are widely used in the food, pharmaceutical, and chemical industries, where efficiency, precision, and speed are crucial.

Key Features of Bottle, Tin, Jar Granule Filling Machines:

1. Automatic Filling: These machines are automated to handle the entire process of filling granular products into bottles, tins, or jars, minimizing human intervention and improving efficiency.
2. Precise Filling: Equipped with weight-based or volumetric filling systems, these machines ensure that each container is filled with the correct amount of granules, ensuring consistency and reducing wastage.
3. Versatility: Most machines are adaptable to different container sizes and shapes (bottles, tins, jars, pouches, etc.), making them versatile for various industries.
4. Multi-Head Systems: Some models come with multi-head filling stations, allowing multiple containers to be filled simultaneously, increasing output and productivity.
5. Customizable Settings: Many filling machines offer adjustable fill volumes, making it easy to switch between different product types or container sizes.
6. High-Speed Operation: These machines are capable of high-speed operation, suitable for large-scale production, and can handle a variety of granular materials, such as:
   • Spices (e.g., pepper, salt, chili powder)
   • Pharmaceutical granules
   • Food products (e.g., rice, cereals, sugar, tea)
   • Chemical products (e.g., detergents, fertilizers)
7. Hygienic Design: In industries like food and pharmaceuticals, these machines are made from stainless steel and have easy-to-clean designs to maintain hygiene and meet industry standards like GMP (Good Manufacturing Practices).
8. Easy Integration: The machine can often be integrated into an existing production line, with systems for automatic capping, labeling, and sealing of the containers.
9. Filling Mechanisms:
   • Volumetric Filling: Uses a specific volume per container to fill jars or bottles.
   • Weighing Filling: Uses scales to weigh the granules as they are dispensed, ensuring accurate fills based on weight.

Types of Granule Filling Machines:

1. Volumetric Granule Filling Machines:
   • These machines fill containers based on a specific volume of material. Volumetric fillers can be used for materials with consistent particle size and flowability.
2. Weighing Granule Filling Machines:
   • These machines use load cells or scales to weigh the product as it’s dispensed into containers. These are ideal for products that need to be filled by weight (e.g., pharmaceuticals or premium spices).
3. Auger Filling Machines:
   • Often used for granular products, these machines utilize a rotating auger to transport and fill the granular material into containers. They are especially useful for products like powdered food ingredients, chemicals, and certain pharmaceuticals.
4. Piston Filling Machines:
   • Piston fillers are often used for thicker or more viscous products but can also be adapted for granular items when combined with a hopper or conveyor system. These are used in more specialized applications.
5. Rotary Granule Filling Machines:
   • Rotary systems are designed for high-speed, continuous operation, where multiple containers are filled simultaneously in a rotating cycle. They are often used for mass production in industries like food and chemicals.

Applications:

• Food Industry: Filling jars, tins, or bottles with rice, sugar, salt, coffee, granulated sugar, spices (like pepper, turmeric), or cereals.
• Pharmaceutical Industry: Filling containers with pharmaceutical granules, such as tablet fillers or ingredients for capsules.
• Chemical Industry: Filling small granular chemicals into containers like detergent powders or fertilizers.
• Spice Industry: Filling containers with spice powders or granular ingredients for packaging and sale.

Key Considerations When Choosing a Granule Filling Machine:

1. Type of Product: Granules can vary in size, shape, and flowability, so the machine needs to be adaptable to your specific product. For example, spices and grains may behave differently in terms of flowability, so consider this when choosing a filling mechanism.
2. Container Sizes: Make sure the machine can accommodate the sizes of bottles, tins, or jars you plan to use. Adjustable settings or change parts might be needed to handle different container dimensions.
3. Filling Accuracy: Depending on your product, you might need a more precise weighing system to ensure that each container gets the right amount of granules (especially important in pharmaceuticals or premium products).
4. Production Volume: For high-speed operations, consider machines with multiple heads or rotary systems to meet your production volume requirements.
5. Hygiene and Safety: Ensure the machine is easy to clean and meets the required regulatory standards, especially in food or pharmaceutical applications.
6. Ease of Maintenance: Choose machines with simple maintenance requirements, easy access to parts, and availability of service support to minimize downtime.
7. Automation and Integration: Look for machines that can integrate easily with capping, labeling, and sealing equipment, enabling a fully automated production line.